A garlic powder processing line is a complete turnkey solution designed for industrial-scale production of high-quality dehydrated garlic powder. This fully automated processing system transforms fresh garlic bulbs into fine, shelf-stable garlic powder through a continuous workflow that includes clove separation, peeling, washing, air-drying, slicing, dehydration, grinding, and packaging.
The standard processing capacity of this production line is 200 kg/h of fresh garlic input, producing approximately 50–60 kg/h of finished garlic powder, with a dehydration rate of around 75%.
As a medium-scale industrial solution, this garlic powder processing line can reach a maximum capacity of 500 kg/h of garlic powder output, with a daily production of 4–5 tons. It is highly suitable for spice manufacturers, food processing plants, and dehydrated vegetable production facilities, enabling stable and efficient large-scale production.
Технические характеристики
| Параметр | Спецификация |
|---|---|
| Fresh Garlic Input Capacity | 200 kg/h |
| Finished Garlic Powder Output | 50–60 kg/h |
| Daily Production Capacity | 1.6–2 tons/day |
| Dehydration Rate | ~75% (fresh to dry) |
| Maximum Garlic Powder Output | 500 kg/h |
| Материал | Food-grade 304 stainless steel |
| Режим работы | Fully automatic / Continuous operation |
| Power Supply | 380V / 50Hz (customizable) |
Garlic Powder Processing Line Processing Workflow
The Garlic Powder Processing Line operates through eight integrated stages, ensuring maximum efficiency and product quality from raw material to packaged powder.
Stage 1: Garlic Clove Separation
Fresh garlic bulbs are fed into the garlic clove separator machine, which uses centrifugal force and rubber rollers to break bulbs into individual cloves without causing damage. This preparatory step ensures uniform feeding for subsequent peeling operations.
Stage 2: Dry Peeling
Separated cloves enter the dry-type garlic peeling machine, which utilizes compressed air and cyclone technology to remove outer skins. This environmentally friendly dry peeling method eliminates water waste and maintains clove integrity, achieving a peeling rate exceeding 95%.
Stage 3: Washing & Cleaning
Peeled garlic cloves undergo thorough cleaning in a bubble surfing washing machine with high-pressure spray nozzles. This dual-action system removes residual skin particles, surface impurities, and agricultural residues while preserving clove quality.
Stage 4: Air Drying
Washed cloves pass through an air knife drying system that rapidly removes surface moisture using high-velocity filtered air. This critical step prevents water spots and prepares cloves for optimal slicing performance.
Stage 5: Precision Slicing
Dried garlic cloves are uniformly sliced using a ginger garlic slicer machine with adjustable blade settings. Consistent slice thickness (typically 2–4mm) ensures even dehydration and reduces grinding time in subsequent stages.
Stage 6: Continuous Dehydration
The garlic slices enter an industrial batch-type garlic drying machine, which is one of the key components determining the overall capacity of the production line. The system offers multiple heating options, including electric heating, steam heating, gas heating, or heat pump drying. It enables precise temperature control between 50–70°C, effectively preserving the volatile compounds and natural flavor of garlic, while reducing the final moisture content to below 6%.
Stage 7: Fine Grinding
Dehydrated garlic slices are milled into fine powder using a multi-purpose grinding machine with adjustable fineness settings (60–100 mesh standard). The grinding chamber operates at controlled temperatures to prevent oil separation and maintain powder flowability.
Stage 8: Packaging
Finished garlic powder is automatically conveyed to powder packaging equipment with dust collection systems. Packaging options include bulk bags (10–25 kg) for B2B distribution or retail-ready pouches with nitrogen flushing for extended shelf life.
Advantages of the Garlic Powder Production Line
Engineered for Food Safety
All contact surfaces constructed from 304 food-grade stainless steel ensure compliance with international food safety standards (HACCP, FDA, CE). The enclosed processing environment minimizes contamination risk.
Engineered for Food Safety
All contact surfaces constructed from 304 food-grade stainless steel ensure compliance with international food safety standards (HACCP, FDA, CE). The enclosed processing environment minimizes contamination risk.
Energy-Efficient Design
The continuous mesh belt dryer recirculates 70–80% of heated air, significantly reducing energy consumption compared to batch drying systems. Multiple heat source options allow optimization based on local utility costs.
Preserved Product Quality
Controlled low-temperature drying (50–70°C) protects heat-sensitive allicin compounds and volatile oils responsible for garlic’s characteristic aroma and health benefits. Final moisture content below 6% ensures 12–24 month shelf stability.
Scalable Configuration
Although the standard production line produces 60 kg/h of garlic powder, its modular design allows the capacity to be expanded up to 500 kg/h by upgrading the drying system. Additionally, extra grinding units can be integrated to meet higher garlic powder output requirements.
Minimal Labor Requirements
Fully automated PLC control system with touchscreen interface reduces operator requirements to 2–3 personnel per shift, minimizing labor costs and human error.
Applications & End Products
This processing line produces premium garlic powder suitable for:
- Seasoning & Spice Industry: Pure garlic powder, garlic salt blends, mixed seasonings
- Food Manufacturing: Ready-meal ingredients, soup bases, sauce formulations
- Pharmaceutical & Health: Allicin extract preparation, supplement ingredients
- Retail Distribution: Consumer-packaged spices, private-label products
50–60 kg/h Garlic Powder Processing Line Technical Proposal
Overall Production Capacity
- Standard processing capacity: 200 kg/h fresh garlic input
- Finished garlic powder output: approx. 50–60 kg/h (dehydration rate ~75%)
- Line configuration:
- Clove separating: 400 kg/h
- Slicing: 500 kg/h
- Grinding: 50–100 kg/h
- Designed as a medium-scale production line with a daily output of 1.6–2 tons of garlic powder
Technical Specifications of Individual Equipment
| Equipment | Модель | Власть | Voltage / Phase | Размеры (мм) | Емкость | Key Parameters |
|---|---|---|---|---|---|---|
| Elevator | — | 0.75 kW | 380V 50Hz 3P | 2200×550×1500 | — | 2 units included |
| Garlic Clove Separator | — | 0.75 kW | 220V 50Hz 1P | 720×730×1150 | 400 kg/h | Weight: 130 kg |
| Машина для очистки чеснока | TZ-200 | 1.1 kW | 380V 50Hz 3P | 1300×550×1400 | 200 kg/h | Weight: 150 kg |
| Air Compressor | — | 11 кВт | 380V 50Hz 3P | 1860×610×1090 | — | Вес: 180 кг |
| Slicing Machine | — | 1.5 kW | — | 700×700×900 | 500 kg/h | Slice thickness: 3–20 mm adjustable, Weight: 160 kg |
| Dryer | TZ-169 | 4 kW | 220V 50Hz 1P | 900×640×1690 | — | 20 trays, internal size: 600×600×1500 |
| Grinding Machine | TZ-30B | 7,5 кВт | 380V 50Hz 3P | 700×600×1450 | 50–100 kg/h | Fineness: 20–120 mesh, feed size <12 mm |
Supporting Information & Delivery
- Warranty: 24 months
- Delivery Time:
- 10–20 working days to the Chinese port after order confirmation
- +5–7 days for voltage customization
- After-sales Service:
- 24/7 online support
- Lifetime technical service
- English manual + operation video provided
Why Choose Taizy Garlic Powder Processing Line?
With extensive experience in garlic processing equipment manufacturing, Taizy Machinery delivers complete solutions backed by:
- Proven Export Experience: Equipment delivered to 20+ countries, including garlic-processing regions
- Customization Capability: Voltage, capacity, and layout are adapted to your facility requirements
- Comprehensive Support: Installation supervision, operator training, and spare parts availability
- Quality Assurance: ISO-certified manufacturing with CE compliance
